If you’re new here, we’re New Metal Surfaces. And part of what we do includes helping Operations Managers keep civil and industrial equipment running reliably. 

In high-pressure environments like civil construction and industrial operations, even a short period of downtime can mean major project delays and increased costs. Operations Managers, Fleet Managers, and Equipment Supervisors face constant pressure to keep machinery in top working order. But with many variables out of your control — abrasive conditions, exposure to chemicals, heavy loads, and intense usage — equipment failure can feel inevitable.

The good news? It’s not.



With the right surface coatings, many common causes of premature failure can be mitigated or even eliminated altogether.

Common causes of equipment failure. 

1. Excessive wear and abrasion 
   High-friction environments wear down surfaces rapidly, especially in moving parts like shafts, rollers, and valves. Over time, components lose their integrity and lead to mechanical failure. 
2. Corrosion from harsh environments 
   Exposure to moisture, salt, and chemicals can eat away at unprotected metal parts. Corrosion weakens the structure of components and reduces their service life dramatically. 
3. Thermal stress and heat fatigue 
   In high-temperature applications, repeated heating and cooling can cause parts to crack, warp, or degrade. This is especially common in engines, turbines, and processing equipment. 
4. Poor lubrication retention 
   Uneven or rough surfaces can fail to hold lubrication, leading to increased friction and faster wear. This compounds wear issues and leads to equipment downtime. 
5. Sub-standard repairs or materials 
   Quick fixes may restore a component temporarily, but without the right protective surface, the same issues resurface again — often worse than before. 

How surface coatings help prevent failure 

We apply advanced thermal spray coatings that significantly extend the life of your equipment. Here's how:
 

• Superior wear resistance 
  Thermal spray coatings form a dense, hard surface that protects critical parts from abrasion and erosion. This reduces wear and keeps your equipment operating for longer periods between maintenance. 
• Corrosion protection 
  Specialist coatings can resist chemical and moisture exposure, guarding against rust and corrosion even in extreme or offshore conditions. 
• Thermal barrier coatings 
  High-temperature coatings help shield components from heat damage and reduce thermal cycling fatigue, ensuring stable performance over time. 
• Improved lubrication performance 
  Coated surfaces can be customised to optimise lubricant retention, reducing internal friction and energy loss. 
• Precision and reliability 
  Our coatings are engineered to tight tolerances and applied by experienced technicians. You’ll get consistent, reliable performance — with less downtime and fewer repeat issues. 

Turnkey service. Fast turnaround.